Hard Shell Poly Bubble Mailers

Lightweight plastic mailer envelope with built-in bubble wrap.
Minimum quantity

10,000 mailers

Join Lumi to purchase
Overview Specs Printing Dielines

Since the bubble wrap is fused with the mailer material, hard shell bubble mailers are more rigid than soft shell and you can see the bubbled texture on the outside of the mailer. The built-in protection saves you time and cost on adding void fill manually. Sealed with a peel-and-seal flap.

Estimated delivery date

Delivery dates vary based on your shipping method and destination. These estimates assume your order was placed today, December 15, 2018, and that your artwork has already been approved.

Packaging manufacturing is currently in peak season, due to increased production for Black Friday and Christmas. These dates may fluctuate on a day-to-day basis according to current supply chain trends.

Standard first order March 3, 2019
11 weeks
Expedited first order February 3, 2019
7 weeks
Standard reorder February 24, 2019
10 weeks
Expedited reorder January 27, 2019
6 weeks

Specifications

Material Low-Density Polyethylene
A flexible, film-like material used to make things like plastic bags, bubble wrap, and poly mailers.
Material Colors

White

Light Gray (Interior)

Dark Gray (Interior)

Finish
Matte or glossy

Custom printing

Printing Process Flexography
A direct printing process that uses a cylinder-mounted, flexible relief printing plate, similar to a letterpress, to transfer the inked image directly onto the printing surface.
Color Options

Pantone Uncoated

Pantone Coated

Minimum quantity 10,000 mailers

Dielines for standard sizes

Dielines are templates you can edit with Adobe Illustrator to create advanced packaging designs.
Read our how-to guide →