Hard Shell Poly Bubble Mailers

Lightweight plastic mailer envelope with built-in bubble wrap.
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Overview Materials Printing Sustainability Dielines

Since the bubble wrap is fused with the mailer material, hard shell bubble mailers are more rigid than soft shell and you can see the bubbled texture on the outside of the mailer. The built-in protection saves you time and cost on adding void fill manually. Sealed with a peel-and-seal flap.


Material Low-Density Polyethylene
A flexible film used to make things like plastic bags, bubble wrap, and poly mailers.
Material Colors


Light Gray (Interior)

Dark Gray (Interior)


Printing Process Rotogravure
A relief printing process that uses an engraved metal cylinder to transfer the image by rolling it through an ink fountain and leaving an impression on the printing surface.
Color Options

Pantone Uncoated

Pantone Coated

Minimum Quantity 10,000 mailers

Sustainability properties

Dielines for standard sizes

Dielines are templates you can edit with Adobe Illustrator to create advanced packaging designs.
Read our how-to guide →