Hard Shell Poly Bubble Mailers

Lightweight plastic mailer envelope with built-in bubble wrap.
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Overview Materials Printing Sustainability Dielines
Since the bubble wrap is fused with the mailer material, hard shell bubble mailers are more rigid than soft shell and you can see the bubbled texture on the outside of the mailer. The built-in protection saves you time and cost on adding void fill manually. Sealed with a peel-and-seal flap.

Material options

All materials

Low-Density Polyethylene (LDPE)

Lightweight, flexible, tear resistant, waterproof plastic film.

Printing options

All processes


Great for printing fine detail, gradients, and bright colors, consistently throughout many print runs. The roto process is built to print on flexible materials like plastic film.

Sustainability properties

All properties

Alternative inks

Uses vegetable or soy oil as a base, rather than petroleum.

Volume reduction

Reduces the amount of space necessary for transit and storage.

Weight reduction

Reduces overall weight in transit.

Drop-off recyclable

Can be recycled when deposited at a designated facility.

Dielines for standard sizes

Dielines are templates you can edit with Adobe Illustrator to create advanced packaging designs.
Read our how-to guide